The HandySCAN 3D MAX Series is a portable, metrology-grade 3D scanning line aimed at aerospace teams measuring large and complex components. The next-generation HandySCAN MAX EVO and HandySCAN MAX EVO Elite extend the EVO platform to large-part measurement, covering quality control, quality assurance, maintenance, repair and overhaul, and non-destructive testing workflows.
Two accuracy tiers
The MAX EVO is intended for aerospace product development. It is specified at volumetric accuracy of 0.150 mm + 0.020 mm/m and is designed to capture measurements where aircraft structures and components are developed, inspected or maintained, rather than requiring a fixed metrology workstation.
The MAX EVO Elite targets quality and NDT work that needs higher precision. Its specified volumetric accuracy is 0.075 mm + 0.010 mm/m. The series is described as maintaining measurement reliability and accredited accuracy in line with ISO 17025 and VDI/VDE 2634 standards.
Designed around large parts
The systems are intended to handle a broad range of part sizes, complex geometries and difficult surface conditions, including highly reflective materials, without surface preparation. The design is intended to help streamline measurement of fuselage sections, wings and structural assemblies and reduce the setup and disassembly that can slow aerospace inspection.
Integrated photogrammetry is included to support accurate measurement of large, complex parts outside controlled environments. That is relevant for maintenance operations, where inspections may take place on a hangar floor and aircraft downtime must be kept to a minimum. The scanner is intended to capture 3D data without extensive setup or moving the part to a dedicated inspection area.
Mobility and feedback at the point of work
With the Mobility Kit, the MAX Series is designed for wireless, cable-free inspection in daily quality control. The practical aim is to bring inspection to the point of work and reduce dependence on fixed workstations, carts and cumbersome cable arrangements.
The EVO platform has an embedded screen for scanner control and real-time data visualization. Keeping scan data and the physical part in the operator’s line of sight is intended to make measurement more comfortable, including complex, elevated and overhead scanning tasks. Real-time mesh visualization also lets operators check data coverage during scanning and identify missed areas before leaving the part.
For aerospace teams working in hangars and other real-world environments, the combination of mobility, continuous feedback and fast data acquisition is positioned to support a more efficient scan-to-report process. Technicians can move around large aircraft structures and hard-to-reach areas, capture data at the asset and complete inspections with less interruption to maintenance and quality workflows.